Intelligent CNC Milling Production Line

Categories CNC Machining Center, Other Machines

This production line consists of three CNC machine tools, five robotic arms, and two conveyor belts, all controlled by a central computer to form a flexible automated system. It completes the automatic processing of upper and lower rough milling, upper and lower precision grinding, peripheral side milling, and the drilling of lifting ring holes in parts. The finished mold is then placed in the designated finished product area.

DESCRIPTION

With economic globalization, market competition for products is becoming increasingly fierce. The industrial structure is upgrading, human resources are in short supply, and labor costs are rising. The market is placing higher demands on automation for improved processing accuracy and efficiency. Enterprises are increasingly seeking product flexible manufacturing systems (FMS) and unmanned flexible automated production lines. In the future, intelligent production lines will be the key trend in product development.

Cylinder block and cylinder head production line

Advantages

The entire production line requires only one operator, reducing the workforce from nine to one, saving 8 employees and cutting salary costs by 500,000 yuan per project per year.
Production capacity increases from 30 to 40 mold embryos per two shifts, resulting in an annual profit increase of at least 700,000 yuan.
In addition to labor savings, the system enhances production capacity and eliminates many tedious management processes.

Processing Objects

The production line is designed for machining cylinder blocks and cylinder heads for 1.2L to 1.6L gasoline engines used in automobiles.

Production Line Composition

The system consists of 10 double-worktable moving column vertical cranes, 10 trusses, material conveyor belts, and chip removal systems. Each piece is processed with a cycle time of 4.5 minutes, resulting in an annual output of 100,000 pieces.